Bead mill、Emulsification pump、Emulsifying homogenizer、Disperser、New material equipment

HIIE type special lime slurry pump for making sugar industry is a special pump invented by our company for the characteristics of lime slurry used in sugar industry with many particles and difficult to refine, after years of painstaking research, its core components rotor and stator are made of alloy material, and through nitriding treatment process, improve the strength and enhance the wear resistance and corrosion resistance; The mesh structure is adopted, and the shear strength is greater in the high-speed operation of the rotor, and the material is more fully and thoroughly shear emulsified. The birth of the special pump for lime slurry pump solves the difficult problem in the process of emulsified lime slurry in the sugar industry, reduces the after-reaction, and improves the quality and yield of sugar. The pump has obtained a number of national patents.
According to the characteristics of the use of lime slurry emulsion pump, the use of mechanical seal and packing seal in two forms, directly into the clean tap water, with good sealing, no leakage, long service life, easy to replace and many other points.

The motor drives the spindle through a coupling, and the rotor fixed on the spindle does high-speed rotation motion, while the stator is not moved by six bolts. The rotor and stator have reasonable structure and special design, which can continuously run and shear at high speed, so that all the lime slurry can be fully and completely emulsified. In addition, the special design structure in the pump chamber can ensure that the material is forced through the stator under the action of strong high shear force, and the temperature will not rise.

Can be used continuously, good stability, large shear force, emulsification fineness up to 0.06mm~0.08mm. It is suitable to emulsify lime slurry particles below 3mm, otherwise it will cause hard damage to the rotor of the pump.

H		II		E		XXX-		X
Company code		Continuous expression		Product category (three level with bracket type)		Product Model		Product Model

Model		Power(KW)		Speed (r/min)		Tangential velocity(m/s)		Flow rate(H₂0)(r/min)		Head(m)		进口		出口
HIIE415		11		2930		21		11		20		DN65		DN50
HIIE425		22		2930		21		20		20		DN80		DN65
HIIE435		37		2930		21		36		20		DN100		DN80
HIIE450		55		2930		20		48		20		DN100		DN80

Model\Size		L		L1		L2		L3		B1		B2		B3		W		H1		H2		H3		H4		H5		d0		FlangeA		FlangeB		kg
HIIE415		1503		35		950		1020		30		360		420		387		220		202		573		12		50		20		65		50		279
HIIE425		1634		40		1080		1160		40		420		500		412		270		230		603		20		80		22		80		65		407
HIIE435		1905		50		1300		1400		50		460		580		446		300		248		693		20		90		24		100		80		543
HIIE450		2077		70		1480		1620		70		480		620		463		360		270		723		20		100		26		100		80		733

　　Hefei Huayun Machinery Manufacturing Co., Ltd. production of special lime slurry emulsion pump for making sugar industry is a set of transport and high shear emulsification as one of the special pump, the application of special lime slurry emulsion pump, to overcome the sugar factory for many years because the lime slurry is difficult to refine, resulting in post-reaction, resulting in sugarcane juice neutralization and clarification juice PH value is difficult to control, ultimately affecting the quality of products.

According to the general process of the sugar factory, the preparation of lime slurry is made by using the lime dehydrating machine to heat the lime into the lime slurry in the cylinder of the dehydrating machine, and the lime slurry flow trough flows into several lime slurry storage barrels with agitators (mainly for precipitation and sand removal). Then use ordinary lime slurry pump (generally using centrifugal pump, mud pump and plunger pump) to transport sugar cane juice for pre-ash and post use, such lime slurry particles are usually about 1~3mm, and contain more fine sand, which brings a lot of problems to the following process:

First, most sugar mills are equipped with pre-ash PH, neutral PH and clear juice PH automatic control equipment, they are characterized by high prices, stable control, but they also have high requirements for the quality of lime slurry. As the above large particles, sand containing a lot of lime slurry will block the lime slurry pipe and damage the main components of the automatic control equipment, resulting in automatic control failure.

Second, the reaction after the large particles of lime slurry is serious, resulting in the neutralization PH value and the PH value of the clear juice is difficult to control and stability, and ultimately affect the quality of the product.

Third, the lime slurry with large particles and much sand brings serious scaling to the equipment in the clarifying and boiling section, affecting the heat transfer, increasing the steam consumption and the cost of washing the tank, and some scaling is brought into the sugar products, leading to excessive amounts of insoluble magazines.

It can be seen that the centrifugal pump, mud pump, plunger pump is only a simple transport pump, they can not change the size of the milk of lime particles, can not solve the above problems. If the use of Hefei Huayun newly developed, with a number of national patents of lime slurry pump (lift up to 30M), it can not only complete the transport of lime milk, but also in the transport process of 1~3mm of lime milk particles shear into 0.06~0.08mm of lime milk, directly used for cane juice pre-ash and neutralization, better solve the above problems. It provides a guarantee for the stable control of PH value of pre-ash, neutralization and clarification, and ensures the stability and improvement of sugar quality.

In the application of some sugar mills in Guangxi, Yunnan, Hainan, Guangdong, Fujian and Inner Mongolia, the special pump for lime slurry not only improves the emulsification efficiency of lime slurry, but also greatly improves the quality of lime milk, thus making the quality of sugar more stable. This pump is a revolution of lime emulsification in the sugar industry, it is not the same concept as the ordinary lime milk pump (centrifugal pump, mud pump, plunger pump), it is a pump that can bring high efficiency and high quality to the key process of lime slurry emulsification in the sugar industry. Nowadays, many sugar factories generally use high precision equipment such as pre-ash, neutralization and PH automatic control of clear juice, and the quality requirements of sugar products at home and abroad are getting higher and higher, and the quality requirements of lime milk are getting higher and higher. Therefore, the use of lime slurry pump produced by the company to replace the ordinary lime milk pump is a good choice for sugar enterprises.

The production process of lime milk: First of all, the purchased quick lime (CaO) is poured into the lime water cylinder, and then hot water (H20) is added. With the continuous rotation of the cylinder and the continuous addition of hot water, the lime milk is continuously generated and discharged. The equation is CaO+H20=Ca(OH)2.

From the point of view of the lime emulsification process of many candy factories, because the purchased quick lime is not burning through (the center of the lime block is not burned through) and overcooked (the outside of the lime block is yellowish brown), in addition, there are many impurities such as fine sand. The speed of reaction of the block quicklime with water is very slow, and it cannot be eliminated and completely exported from the drum outlet in the machine, resulting in a large amount of waste of lime. At the same time, the generated milk of lime particles are between 1 and 3mm in diameter, and contain a large amount of fine sand, which brings problems such as blocking the milk of lime pipeline in the next process, wearing PH automatic control equipment, causing post-reaction, increasing the scale of the tank, increasing energy consumption and ultimately affecting the quality of the product.

In order to solve the above problems, Hefei Huayun has developed and produced a special pump for lime slurry for the characteristics of large particles, difficult to refine and containing fine sand used by sugar enterprises, and has obtained a number of national patents. Through this pump, the lime slurry particles are cut and refined to 0.06~0.08mm, so that the reaction in pre-ash and neutralization is faster and more adequate. The equation is Ca(OH)2+SO2=CaSO3 +H2O:3Ca(OH)2+2H3PO4=Ca3(PO4) +6H20

The calcium sulfite and calcium phosphate generated in this way are precipitates, which adsorb the pigment and non-sugar impurities precipitate in the cane juice, and remove the impurities through the suction filter or press, thereby improving the purity of the clear juice and the mixed juice, and ensuring the quality of the clarified juice. Lime milk is the main clarifying agent in the sulfite process sugar plant, and its quality is directly related to the quality of sugar products. Therefore, the selection of Special lime slurry emulsion pump , improve the quality of lime milk, in the sugar industry is very important.