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Integrity, quality, and service Standard-setting unit for hose pump industry

Heavy-duty mining bead mill

Product presentation

1. Huayun HKSM mining bead mill is a modular fully enclosed horizontal wet grinding machine; maintenance and replacement of spare parts are quick and convenient, greatly reducing downtime and improving efficiency.


2. It is mainly suitable for non-ferrous metal (gold, copper, lead, zinc, molybdenum, nickel, etc.) beneficiation, as well as the second and third stage re-operation of black (iron ore) beneficiation and titanium dioxide ultrafine grinding equipment.

3. The equipment manufactured based on the principle of internal classification and selective grinding,which has the characteristics of no under-grinding and no over-grinding. It is a key technical equipment for the development of low-grade, multi-metal co-existence and fine-grained mineral resources.


4. The characteristics of open-circuit grinding + internal classification make the discharge fineness reach - 200 mesh (74μm) 90-95%, -325 mesh (45μm) 85-90%, which can ensure the best recovery rate and concentrate yield of magnetic, gravity, flotation and leaching beneficiation operations.

Model Specification

Note: Drive mode selection       DJ: Motor + reducer drive mode       DP: Motor + pulley drive mode       YC: Permanent magnet direct drive motor drive mode

For example:
HKSM500-DJ indicates: Huayun Machinery 500L Metal Mining Sand Mill with drive method of Motor plus Gear Reducer
HKSM500-DP indicates: Huayun Machinery 500L Metal Mining Sand Mill with drive method of Motor plus Belt Pulley
HKSM500-YC indicates: Huayun Machinery 500L Metal Mining Sand Mill with drive method of Permanent Magnet Direct Drive Motor

Specification selection table

Huayun HKSM mining bead mill specification selection table
The table shows the standard product specifications and models, which need to be customized according to the process parameters of each mining industry

Product Model
Chamber volume(L)
Dimensions(mm)
Power(KW)
handling capacity(m³/h)
grinding medium(mm)
Spindle Speed(r/min)
grinding medium
HKSM100-DJ
100
2631X1123
75
12
1-4
0-350
Motor + reducer
HKSM100-YC
100
2331X1123
75
12
1-4
0-350
Motor + reducer
HKSM100-DP
100
2031X1123
75
12
1-4
0-350
Motor + Pulley
HKSM200-DJ
200
3105x1180
110
15
1-4
0-350
Motor + reducer
HKSM200-YC
200
2905x1180
110
15
1-4
0-350
Permanent magnet direct drive
HKSM200-DP
200
2705x1180
110
15
1-4
0-350
Motor + Pulley
HKSM300-DJ
300
3805x1180
132
20
1-4
0-350
Motor + reducer
HKSM300-YC
300
3405x1180
132
20
1-4
0-350
Permanent magnet direct drive
HKSM300-DP
300
2905x1180
132
20
1-4
0-350
Motor + Pulley
HKSM500-DJ
500
5647x1280
200
25
2-4
0-350
Motor + reducer
HKSM500-YC
500
5926x1280
200
25
2-4
0-350
Permanent magnet direct drive
HKSM500-DP
500
3898x1280
200
25
2-4
0-350
Motor + Pulley
HKSM1000-DJ
1000
7220x2360
500
55
3-6
0-350
Motor + reducer
HKSM1000-YC
1000
6882x1860
500
55
3-6
0-350
Permanent magnet direct drive
HKSM3900-DJ
3900
9531x2656
1120
86
3-6
0-350
Motor + reducer
HKSM3900-YC
3900
9178x2092
1120
86
3-6
0-350
Permanent magnet direct drive
HKSM5000-DJ
5000
10224x2330
1500
185
3-6
0-350
Motor + reducer
HKSM5000-YC
5000
9900x2330
1500
185
3-6
0-350
Permanent magnet direct drive
HKSM7500-DJ
7500
11021x3430
2200
275
3-6
0-350
Motor + reducer
HKSM7500-YC
7500
10800x3030
2200
275
3-6
0-350
Permanent magnet direct drive
HKSM10000-DJ
10000
12045x4671
3000
320
3-6
0-350
Motor + reducer
HKSM10000-YC
10000
11856x4205
3000
320
3-6
0-350
Permanent magnet direct drive
HKSM15000-DJ
15000
18452x6416
3800
600
3-6
0-350
Motor + reducer
HKSM15000-YC
15000
18056x6018
3800
600
3-6
0-350
Permanent magnet direct drive
HKSM20000-DJ
20000
22860x8860
5000
800
3-6
0-350
Motor + reducer
HKSM20000-YC
20000
22420x8430
5000
800
3-6
0-350
Permanent magnet direct drive

Structure Diagram

Structural features

Modular wear-resistant main chamber
Modular wear-resistant main chamber
The design of 4 sets of modular main chamber facilitates quick and independent lifting and disassembly and maintenance in the later stage, and effectively saves floor space; the chamber body is wear-resistant with high wear-resistant ceramic lining, which can last for more than 10-12 months in continuous use and about 2 years in normal use, which is 2-3 times longer than wear-resistant rubber materials.
Modular wear-resistant dispersion disc
Modular wear-resistant dispersion disc
Eight sets of modular docking dispersion discs are designed to form seven independent grinding chambers for graded grinding, and can be disassembled and replaced independently. It adopts a special polyurethane wear-resistant formula, which can be used for 6 months in continuous use, which is 2-3 times longer than the wear-resistant rubber material.
High-efficiency filter
High-efficiency filter
The modular high-efficiency filter is made of winding and spraying technology to filter fine particles with high precision and high wear resistance, and can be disassembled and replaced independently.
Modular wear-resistant reflective cage
Modular wear-resistant reflective cage
The modular docking reflective cage is designed to effectively break up large reflective materials and convey small materials, and can be disassembled and replaced independently. It adopts a special polyurethane wear-resistant formula, which can be used continuously for more than 6 months, which is 2-3 times longer than the wear-resistant rubber material.
Modular power source
Modular power source
Two modular power sources are designed: traditional motor with speed reducer (as shown in the figure) and permanent magnet synchronous direct drive motor for customers to choose.
大型矿用砂磨机
Through-type Double-ended Bearing
The through-type shaft design with double-end bearings effectively improves the main shaft load and shaft runout; effectively improves the mechanical seal and packing seal performance and bearing life. The service life is 2-3 times longer than the cantilever single bearing design.

Performance characteristics

High efficiency and energy saving:
①High power density: The power density of sand mill is 300kW/m³, and the power density of ball mill and tower mill is 20-30kW/m³;
②Large specific surface area of medium: Compared with the grinding medium of ball mill with φ50mm, the surface area per unit volume of φ3-5mm grinding medium of sand mill is increased by 20 times;
③Selective grinding: The grinding characteristics of bead mill "large grinding large, small grinding small" to realize high efficiency grinding.
Internal classification of open circuit grinding:
①Open circuit grinding, closed circuit effect, no matching classification equipment is required, the process is simple and easy to operate;
②Avoid over-grinding and under-grinding caused by low classification efficiency, and the product has a narrow particle distribution, which is conducive to improving flotation indicators.
Save on infrastructure investment:
①Small footprint, with the same processing capacity specifications, the cylinder volume is less than 20% of the ball mill;
②Low requirements for plant height. The equipment is horizontal, and the highest point of the equipment does not exceed 2.7m.
Safety and environmental protection:
① The equipment uses 2-4mm grinding balls for grinding, the medium volume is small, and the cylinder is lined with wear-resistant materials;
② The equipment adopts sealed connection, there is no powder pollution during equipment operation, and the cylinder is basically noiseless during equipment operation.
Reliable and convenient:
① The equipment is easy to operate, operates smoothly, and is convenient for the automated management of mines;
② The daily ball consumption of nano-ceramic balls is less than 1/10 of that of steel balls, and the labor intensity is low.

(1) After the slag is separated, the slurry is stably fed into the mill through a hose pump. The stirring disc in the cylinder rotates at high speed under the drive of the main shaft, so that the grinding medium moves around the axis and rotates on its own axis. The mineral particles are scrubbed by the high-speed moving grinding medium to achieve the grinding process.
(2) There is an independent grinding area between each two discs. Under a certain feeding pressure, the slurry becomes finer as it moves further back, realizing the new process of internal grading and open-circuit grinding.
(3) Under the action of high-speed rotating centrifugal force, the minerals and grinding media are radially distributed from the inner wall of the mill axial cylinder according to the particle size from small to large, realizing the selective grinding of "large grinding large, small grinding small".

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